LEWA triplex® homogenizing pump

You can rely on LEWA as a leading manufacturer of special aseptic solutions when it comes to the treatment of sensitive fluids in the food, beverage and pharmaceutical industries. The LEWA homogenizing pump offers hermetic diaphragm technology and thus both the highest production safety for controlled processes and consistently high end product quality.

The LEWA triplex in hygienic design achieves flow rates of up to 18 m3/h or discharge pressures of up to 450 bar.

LEWA triplex process diaphragm pumps for high pressure homogenization

Hermetically tight, safe and reliable.

In the food industry, life sciences and fine chemical areas, the homogenization procedure is often used as a process step.  

In the treatment of sensitive fluids, sterility plays a particularly important role. With the proven LEWA triplex pump as a basis, hermetic tightness of the pump head chamber is guaranteed and emissions to the environment are prevented. Due to many years of experience in hygienic design of pump heads and operation valves, LEWA offers the highest level of safety for production even with sensitive fluids. The high metering precision also guarantees recipe conformity and repeatability.

In order to meet the necessary quality requirements in every process, aseptic pumps from LEWA can be qualified and validated with all documents provided. Further advantages of LEWA triplex pumps are a long service life and low life cycle costs. 

Good reasons to choose the LEWA homogenizing pump

The LEWA triplex pump in hygienic design is optimal for the homogenization of highly sensitive fluids and guarantees trouble free production and efficient cleaning times.

Sterile processes through absolute asepsis

The pneumatically driven two-stage sterilizable homogenization valve guarantees sterility and thus a sterile process.

Hermetic tightness

The hermetically tight fluid chamber guarantees zero leakage from inside to outside and vice versa. This prevents access of atmospheric oxygen.


High process reliability for 24/7 continuous operation

The proven diaphragm operation with a typical diaphragm lifetime of 8,000 hours ensures uninterrupted production cycles.

LEWA triplex as the standard

The standard for aseptic process pumps is the robust and proven LEWA triplex pump series.


Years of experience with sterile applications

With sanitary and hygienic designs, LEWA gained many decades of experience in the hygienic of pump heads and valves in the food, pharmaceutical and life science industries.

LEWA is pleased to offer a customized pipe analysis on the suction and discharge side as a service.

LEWA's triplex series is characterized by very low-noise operation and a low-pulsation flow rate. This is made possible by the even piston offset (eccentric offset). As an option, it is possible to install hygienic pulsation dampers in the piping system.


Food safety & compliance

Due to their design, pumps of the LEWA triplex series ensure a high production and thus quality safety for food and at the same time the conformity with applicable regulations on hygienic standards.

Excellent cleanability

To ensure food safety, regular cleaning is important. Cleaning and sterilization of LEWA triplex pumps is done very easily, thus cleaning times can be reduced significantly.

Options

Configuration for especially critical processes

For processes that require a particularly sterile environment, such as in the pharmaceutical industry, your pump can be designed accordingly.

Individual design

The pump is designed according to your specific requirements.

Mounting of different homogenizing valves possible

If you have specific requirements regarding the homogenizing valve, this request is easy to realize, since LEWA triplex pumps can be equipped with various customer-side homogenizing valves.

Production scale-up possible

A scale-up of the whole process is easily achieved without any problems by the various sizes of LEWA triplex pumps. This is accomplished  without changing the essential functional characteristics of the pump and its cleanability.

Performance data

Type Flow rate [l/h] CIP rate [l/h] * Discharge pressure [bar]
Pilot plant G3S 500 -1,000 1,000 450-500
Option 1 G3F 5,000 5,000 280
Option 2 G3G 10,000 10,000 250
Option 3 G3M 15,000 15,000 290
Option 4 G3R 18,000 18,000 300

*) An external CIP pump cleans the entire system and thus also the homogenizer according to the overall applicable cleaning requirements. This results in the actual CIP rate.

Dimensions *

Type Length [mm] Width [mm] Height [mm]
Pilot plant G3S 1,900 1,800 1,600
Option 1 G3F 2,300 2,100 2,600
Option 2 G3G 2,300 2,500 2,700
Option 3 G3M 2,300 2,600 3,200
Option 4 G3R 3,100 2,800 3,500

*) Dimensions for orientation only, actual installation dimensions may vary.

Industries

Bombas químicas e conjuntos de dosagem para a indústria química

Quando fluidos e suspensões críticos, ambientalmente perigosos, tóxicos ou inflamáveis precisam ser transportados de forma confiável ou dosados em processos de alta pressão, não há alternativa às bombas dosadoras hermeticamente seladas, bombas de diafragma de processo e sistemas de dosagem da LEWA. As bombas da LEWA hermeticamente seladas com pressões de até 1.200 bar são a primeira escolha para a produção de produtos químicos intermediários e finais. Entre em contato com nossos especialistas e receba nossa consultoria sobre a sua bomba química individual ou solução de sistema!

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Bombas e sistemas para a indústria farmacêutica, ciências da vida e biotecnologia

Como fabricante líder de bombas e sistemas de bombas para a indústria farmacêutica, ciências da vida e biotecnologia, a LEWA oferece suporte a você durante o desenvolvimento de soluções completas, que satisfazem exatamente os seus requisitos de processo. É necessária perícia especial na produção de fármacos, a fim de garantir que os requisitos legais sejam cumpridos. Confiabilidade quando se trata de produção, documentação e validação são nossas maiores prioridades.

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Bombas e sistemas para a indústria de alimentos e bebidas

A LEWA oferece apoio aos produtores e empresas de construção de fábricas na indústria de alimentos e bebidas com bombas e sistemas de homogeneização e dispersão, bem como para outras operações de processamento na indústria alimentar. Trabalhamos com você para planejar todas as operações importantes relacionadas ao processo, tais como transporte, dosagem, mistura, aquecimento e resfriamento, para que você possa processar seu produto bruto de forma rentável.

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Applications

Produção farmacêutica

As bombas dosadoras e sistemas de dosagem devem cumprir as seguintes exigências de produção farmacêutica.

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Dosagem química em sistemas de limpeza de alta pressão

As bombas dosadoras de diafragma de processo satisfazem as exigências específicas para a produção de melamina (trimerização de ureia). Nos consulte!

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Spray drying Farmacêutico

A LEWA fornece bombas dosadoras de diafragma eficientes e precisas para o processo de secagem por spray drying farmacêutica. Nos consulte!

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Produção de manteiga

Para manter a qualidade consistente da manteiga, ingredientes como óleo de canola, água e salmoura são dosados de forma flexível e totalmente automática com bombas ecoflow. 

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Homogeinização de Leite

Com os sistemas de homogeneização LEWA, os produtores de produtos lácteos podem atingir um tamanho, uma umidade e uma cor uniformes, por exemplo, na fórmula para lactentes e evitar que o leite esteja concentrado dentro dele. 

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Sistemas de alta pureza

As bombas e os sistemas de alta pureza a partir de uma solução LEWA são testadas na indústria farmacêutica e na biotecnologia. Estamos felizes em ajudar com o seu sistema de alta pureza individual.

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